IIS AUTOMATION SYSTEMS

Emerald Automation Controller --- EMC-2100

The Emerald Automation Controller is an open architecture high performance multi-axis motion controller designed for demanding applications that require close synchronization from 2 to 32 servo axes, I/O and auxiliary equipment.  The EMC-2100 is powerful enough to execute all of the control functions required in a production environment, thus eliminating the need for additional control devices such as a PLC. 

IIS Emerald motion control technologies include indexing, positioning, complex motion trajectories, high-speed registration, electronic gearing, electronic cams and programmable limit-switch functions.

Ideal for web control, synchronized cut-off, form-fill-seal, cut and seal, punching and forming applications the EMC-2100 is used in the manufacture of metal, plastic, paper, and film products.

Now available with two SERCOS drive networking options:

• EMC-2100 SERCOS III (Realtime Ethernet) ---designed for new servodrive products currently using the Ethernet drive network for multi-axis synchronization.

• EMC-2100 SERCOS II (Fiber Optic) --- designed as a replacement/upgrade for legacy systems that use the EMC-2005, EMC-2000, or the MSC Series controllers.

Industrial connectivity includes ports for:

• RS232
• Serial USB
• Ethernet TCP/IP
• DeviceNET

For the complete story on the EMC-2100 and the  IIS Emerald Technology for automation systems either view or download our new product guide.

EMERALD EMC-2005 MULTI-AXIS MOTION CONTROLLER

The Emerald Motion Controller (EMC-2005) is a high performance multi-axis controller for demanding applications that require close coordination of multiple servo axes, I/O and auxiliary equipment.  The Emerald Motion Controller embodies a blend of open architecture features with a true realtime operating system to give state of the art performance and superior connectivity to other control systems or communication networks.

The Emerald Motion Controller is powerful enough to execute all of the realtime control, and operator interface functions required in OEM equipment, thus eliminating the need for additional control devices such as a PLC. Unifying all the machine control in the Emerald Motion Controller simplifies the application software development process and eliminates critical timing bottlenecks typically found in multiple box control or PC based strategies.

The open architecture design of the Emerald Motion Controller includes industry standard features such as SERCOS Interface, DeviceNet and dual PCI mezzanine slots (PMC) that provide virtually unlimited connectivity to ancillary control devices.  The open architecture design also includes the ability to run custom VB or other third party PC software on the optional embedded PC running Windows XP.  Detailed information (PDF)...

The IIS Emerald Development Environment (EDE) suite of modern software tools is used to configure the system resources, develop the application program and test the automation system.  Application programs are written with an extended version of the familiar BASIC language using “AutoComplete” lists for parameters and options.  More information...

The Emerald Series of SERCOS drives and motors are performance matched for use with the Emerald Motion Controller.  More information...

 Applications:

• Packaging equipment
• Flying cutoff
• Thermoforming
• High speed labeling machines
• Web handling
• Industrial sewing
• Material handling
• Electronic lineshaft (ratio or cam)
• Robotics
• Printing

• Software Functions:
  • Indexing/positioning/speed/torque control
  • Electronic ratio and cams with modify “on the fly” functions
  • I/O sequencing
  • Multiple independent, programmable limit switches
  • Multiple, independent, programmable, master follower inputs
  • Timers
  • Flexible motion profiling
  • Program branching and subroutines
  • Fault detection and recovery
  • Analog I/O
  • Communications (RS232, Ethernet, DeviceNet and IIS CAN protocol)
  • Software and hardware interrupts
  • Software simulated motors (pacers)
  • DeviceNet polled I/O, explicit messaging and optional Scanner software
  • PCI control for dual PMC cards
  • Servo tuning
  • Variable typing
  • Full math library
  • System and servo driver diagnostics with fault history
• 64 bit MIPS (Microprocessor without Interlocking Pipeline Stages)
• Processor Speed: 200 MIPS & 128 MFLOPS
• SERCOS interface (SErial Realtime COmmunication System) is used to communicate with intelligent motors/drives, I/O and master follower devices (IEC 61491 & EN 61491 @ 16 Mbaud maximum).
• One (1) CAN bus communication port
  • IIS CAN protocol
  • DeviceNet protocol
    1. I/O devices
    2. AC & DC Drives
    3. PLC’s
    4. Operator interface
    5. Measuring devices such as encoders and linear displacement transducers
• Maximum of 256 I/O points; 128 high speed I/O on the SERCOS network and 128 I/O via DeviceNet
• Sixteen (16) servo axes on the SERCOS Network.
• Two (2) isolated RS232 ports
• Encoder master follower input with high speed trap & marker
• Two (2) PCI mezzanine slots (PMC) for optional control functions
  • Master follower resolver
  • Ethernet Port including XML
  • Removable memory
  • Embedded PC with Ethernet 10/100, rs232, VGA, USB
  • Telephone Modem
• Failsafe watchdog timer
• SERCOS status display
• Controller status display
• 24 VDC operation
• UL, cUL and CE compliant
• 50˚ C Operation

PDF Downloads:

• Emerald EMC-2005 Instruction Manual

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