Factory Automation & Control System Design

Factory automation system design and fabrication services offered by Industrial Indexing Systems are completely integrated systems that are designed from motor shaft to automation controller.

Our motion control systems are designed to suit any application based on customer needs.

Our services, in addition to design and fabrication, include engineering, enclosure / panel fabrication, and turn-key automation systems. We primarily integrate with Toshiba Machine servomotors, but utilize other manufacturers as well depending on the application. Our motors have capabilities of 30 to 55,000 W, 1500 to 6000 RPM, and are available in 115, 230, 460 VAC. We support numerous industry protocols including CAN bus, Sercos, DeviceNet, and Ethernet TCP/IP.

Our complete servo motor and control systems feature hardware, software, and operator interfaces that are properly chosen for each application. We have over 30 years of control experience and are confident that we can integrate modern motion control technology into any operation.

Listing of Capabilities

General

  • Engineering Services
  • Application Engineering
  • Machine Control Integration
  • Drive Design
  • Controller Design
  • Operator Interface Screen Development
  • Motion Software Development
  • Build to Print
  • Machine Design and Build
  • Panel Design and Fabrication
  • Field Installations
  • Machine Commissioning
  • Pre-Sales Technical Support
  • Post-Sales Technical Support
  • Hardware / Software Training
  • Online Repair System for Industrial Indexing Systems, TOEI-Velconic, and Toshiba Machine Equipment

Examples of Automation Control

  • Positioning
  • Indexing
  • Multi-Axis Synchronization
  • Electronic Gearing
  • Electronic Cam Profiles
  • Dynamic Cam Table Switching
  • Torque Control
  • Velocity Control
  • Master / Slave Coordination
  • Multi-Master Setups

Industry Focus

  • Material Thermoforming
  • Medical Devices
  • Printing and Packaging
  • Food Processing
  • Beverage and Container
  • Industrial Sewing
  • Warehousing
  • Material Perforating, Punching, and Inserting

Applications

  • Pick & Place Conveyor System
  • Rotary Knife Cut-Off System
  • Rotary Package Sealing
  • Cut to Length w/ Stacking Control
  • Web Processing Rotary Logo Printer
  • Cut-to-Register
  • Reciprocating Insert Applicators
  • Industrial Sewing Systems
  • Packaging Systems
  • Labeling Machines
  • X-Y Tables
  • Roll Feeding Machines
  • Paper / Foil Converting Systems
  • Form, Fill and Seal Machines
  • PET Blow-Molding Machines

Industry Standards

Automation Controllers

  • IIS Emerald EMC-2100S3 – SERCOS III (Real Time Ethernet)
  • IIS Emerald EMC-2100S2 – SERCOS II (Fiber Optic)
  • IIS Emerald EMAX – Standalone Controller / Drive Combo
  • IIS Luminary LCMC – Low Cost High Volume Drive Network
  • Software – Emerald Motion Language (EML) / Emerald Development Environment (EDE)
  • Toshiba Machine SCARA Robot – TS2000, TS2100, TSL3000
  • Toshiba Machine Cartesian Robot – CA10

Servo Motors and Amplifiers

  • 30 Watts to 55,000 Watts
  • 1,500 RPM to 6,000 RPM
  • IP44 through IP65
  • Custom and Brake Motors
  • Low and Medium Inertia Models
  • Resolver / Encoder / Absolute Feedback Options
  • Toshiba Machine / HPB Motors
  • Toshiba Machine Amplifiers
  • IIS Luminary LD – Low Cost High Volume Drive Network
  • IIS Servo Motors Series

Supported Protocols

  • USB / CAN bus / RS-232 / RS-485
  • IIS Link (Operator Interface)
  • Sercos II Drive and I/O Network
  • Sercos Automation Bus
  • DeviceNet Slave and Master
  • Ethernet TCP/IP

Available Accessories

  • Cable Sets (Custom and Standard Lengths, High Flex)
  • Gear Boxes
  • Linear Actuators (Ballscrew / Rod / Belt and Pulley)
  • Operator Interfaces (4.3″ to 15″ Color Touch Screen)
  • Variable Frequency Drives
  • Cartesian and SCARA Robots