InMotion Newsletter: April 2025

Dear Valued Clients, Representatives, and Associates,

As we step into April, I want to take a moment to reflect on the strong momentum we’ve built so far this year. The past few months have been filled with meaningful progress, and it’s clear that the trust, collaboration, and shared vision we have with our partners continue to drive innovation forward.

At Industrial Indexing Systems, our commitment remains focused on delivering advanced motion control solutions that enhance efficiency, precision, and reliability across industries. As automation needs continue to evolve, we are actively expanding our servo technology offerings to address the growing complexity of modern manufacturing.

From new application insights to optimized system performance, we’re excited to provide the tools and expertise that help our clients stay ahead. In the months ahead, you can expect more updates on industry trends, product developments, and customer success stories that showcase the power of intelligent motion control.

Thank you for your continued engagement and support. We’re looking forward to a season filled with innovation, collaboration, and new opportunities for growth.

Best regards,

Bill Schnaufer
Bill Schnaufer
President, Industrial Indexing Systems

The printing industry demands precision, speed, and reliability to meet the high-volume production needs of packaging, labeling, and commercial printing. As the industry evolves, servo motors and advanced motion control solutions are playing a critical role in improving efficiency, ensuring print accuracy, and reducing waste. By integrating servo-driven systems, printing presses can achieve faster cycle times, superior registration control, and enhanced automation, transforming the way printing operations function.

In today’s fast-paced manufacturing environment, rotary logo printers play a crucial role in consumer goods packaging, ensuring high-speed, precise branding on bottles, cans, boxes, and flexible packaging materials. Maintaining consistent logo placement and print quality at varying production speeds is a significant challenge, particularly when dealing with different substrates and fluctuating line rates.

In today’s fast-evolving industrial landscape, automation is no longer a luxury—it’s a necessity. Industries such as medical device manufacturing and food and beverage production require precision, reliability, and efficiency to meet growing demands. At the heart of these operations are servo motion controllers, which play a crucial role in automating complex tasks, optimizing processes, and ensuring seamless production.

Precision, speed, and efficiency are critical in modern metal fabrication—and advanced servo drives are at the core of achieving all three. By enabling high-speed motion control, real-time feedback, and dynamic adaptability, servo-driven systems enhance both laser and plasma cutting operations. From tighter tolerances and cleaner edges in laser cutting to improved torch height control and reduced dross in plasma cutting, servo drives help manufacturers boost throughput, cut waste, and maintain consistent quality across production runs.

Featured Applications: Precision in Motion

rotary_knife_cutoff

Rotary Knife Cutoff: Flexible Length Control with Precision Cutting
Designed for demanding cut-to-length applications, our Rotary Knife Cutoff system combines the EMAX 1-1/2 axis controller with servo-driven synchronization for unmatched control. As material feeds through the system, the rotary cutter operates in perfect sync with web speed, executing precise cuts based on stored “recipe” lengths. With an intuitive touchscreen interface, operators can quickly adjust cut parameters, monitor diagnostics, and switch between batch programs—making this solution ideal for high-mix, variable-length production environments.

Reciprocrating inserter

Reciprocating Inserter: Synchronized Placement for High-Speed Insertion
The Reciprocating Inserter application brings accuracy and adaptability to packaging lines with randomly spaced products. Using a line encoder to track conveyor speed, the servo-driven applicator dynamically synchronizes insert placement to each moving item. High-speed sensors detect product and insert presence, ensuring reliable application while minimizing waste. A user-friendly interface enables fast changeovers, while skip-cycle logic maximizes throughput—delivering intelligent, high-speed performance for modern production demands.

Whether you're looking to optimize your current motion control systems or explore new automation possibilities, Industrial Indexing Systems is ready to assist. Our expertise in precision-driven solutions ensures that your operations remain efficient, reliable, and ready for the demands of modern industry.

We appreciate your trust in us and look forward to continuing to provide valuable insights and innovations in future editions of the InMotion Newsletter. If you’re interested in learning how our motion control solutions can enhance your applications, reach out to our team today —and stay tuned for more in next month’s issue of the InMotion Newsletter.

Speak to an IIS specialist to discuss your Motion Control Solution needs!

Speak to an IIS specialist to discuss your
Motion Control Solution needs!
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